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Technological advancements have produced a glut of lids with new safety features, but a mix of regulatory, scientific, and legal issues leave consumers with little real information about what actually works.
Technological advancements have produced a glut of lids with new safety features, but a mix of regulatory, scientific, and legal issues leave consumers with little real information about what actually works. (Photo: Chris Fortuna/Cavan)

The Trek WaveCel Helmet Lawsuit, Explained

Everyone says modern lids are better than ever. But because of outmoded testing and unreliable information, it's never been harder to figure out whether that's true.

Published: 
Technological advancements have produced a glut of lids with new safety features, but a mix of regulatory, scientific, and legal issues leave consumers with little real information about what actually works.
(Photo: Chris Fortuna/Cavan)

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Two years ago, Trek Bikes hyped a new line of its Bontrager-brand helmets with a novel impact-mitigation system called WaveCel. It was the latest in a string of rotational-impact-protection features听designed to address rotational energy鈥攊n this case, the head violently twisting听or shaking鈥攖hought to be a significant factor for brain injury in crashes. The brand as a sort of听advancement the industry only sees every 30 years.听

WaveCel uses a honeycomb structure that both crushes and 蝉丑别补谤蝉听濒补迟别谤补濒濒测on impact to lessen linear and rotational energy. In its marketing, Trek claimed that WaveCel was 鈥渦p to 48 times鈥 more protective against concussions than conventional, foam-only helmets, citing a . That prompted grumbling from industry competitors, but Trek鈥檚 claims went largely unexamined, and the controversy faded.

Then听on January 7, the technology鈥攁nd Trek鈥檚 marketing of it鈥攕hot back into view with news of a class-action lawsuit filed against the company. The lead plaintiff, Andrew Glancey, does not claim that he or anyone else was hurt in a crash while wearing a WaveCel-equipped helmet; rather, Glancey听is alleging economic harm, arguing that Trek misrepresented the technology鈥檚 capabilities in an effort to justify charging higher prices. When the tech launched in 2019, Trek鈥檚 most affordable WaveCel helmet was $150. Nowadays听you can find it听in helmets that cost closer to听$100. In 2019, other helmets with rotational-energy technology started at around $60, with comparable models priced much closer to the WaveCel line. Glancey鈥檚 attorney didn鈥檛 answer questions about which helmet the plaintiff bought, or when.

The whole thing sounds like a lot of fuss over puffed-up marketing, a commodity in plentiful supply in bike advertising. But the suit may not fade听away quickly. It directly reflects a set of larger problems facing helmet makers. Technological advancements have produced a glut of lids with new safety features, but a mix of regulatory, scientific, and legal issues leave听consumers听with little information about what actually works. That鈥檚 the real problem鈥攁nd one a lawsuit won鈥檛 fix. In fact, that听might make it worse.听

Trek鈥檚 Claims Were Bold鈥擬aybe Too Bold

The obvious focal point of the suit is Trek鈥檚 contention that WaveCel, which it exclusively licenses for bike helmets, can reduce the likelihood of concussion by 48 times (or 98 percent) compared with听foam-only lids. The peer-reviewed study that Trek pointed to as evidence when it first launched the technology does support听that, but the data is more mixed than the claim suggests.

The authors, , reported that the technology reduced the amount of radians per second (rad/s, a measure of angular velocity) in crash testing compared with听both a MIPS helmet听and a helmet without either type of technology. But WaveCel鈥檚 performance in terms of lowering brain-injury risk varied from 5听to 48 times better than the foam-only helmet, depending on speed and the angle of impact. More importantly, its performance was only 3听to 12 times better听compared with听the MIPS helmet, depending on those same two factors.听So Trek essentially cherry-picked the most favorable piece of data from the study, added an听鈥渦p to鈥 qualifier,听and rolled it out.

In late 2019, that caught the attention of the National Advertising Division (NAD), a听BBB National Programs initiative that monitors consumer marketing for false and misleading claims. 鈥淚t just raised a question in our minds of whether or not what was being claimed was what consumers would expect to get from the helmet,鈥 says Laura Brett, a vice president听at the BBB National Programs and a former litigator.

In a decision last February, the NAD found the study evidence too thin to support the claim and recommended that Trek . The NAD rulings are voluntary, but Trek complied听and no longer makes the claim. When asked to comment for this story, Trek provided 国产吃瓜黑料 with a short, previously released public statement saying that it stands behind its helmet technology and would contest the lawsuit.

Part of what made Trek鈥檚 48-times听claim so controversial was that it was鈥攁nd still is鈥攁lmost unheard of for helmet brands to make such specific claims about protection. While companies eagerly boast about secondary attributes, like weight or ventilation, they tend to speak about safety only in broad, cautious generalities. 鈥淲e鈥檝e been looking at bike-helmet advertising for quite a while,鈥 says Brett, 鈥渁nd you don鈥檛 see a lot of quantified claims for protection.鈥

For example, take Giro鈥檚 marketing materials for helmets with Spherical, MIPS鈥檚 newest technology. The brand it 鈥渉elps redirect impact forces away from the brain鈥 and offers 鈥渁n added measure of protection in certain impacts.鈥澨齂oroyd, which makes a material found in some Endura and Smith helmets, 鈥渋s able to reduce the rotation motion which your brain could endure as a result of an angled impact.鈥 The verbiage is squishier than the gray matter it鈥檚听protecting, and the word 鈥渃oncussion鈥 is never mentioned.听

Normally, I鈥檇 applaud Trek for making such a specific claim; the problem is, the evidence didn鈥檛 back it up. So what stops companies from making concrete safety claims that are better grounded in fact? And why are helmet companies so evasive about how effective their products are at performing theirfunction? The answer lies partly in the science of concussions听and partly in helmet testing and certification.

Bureaucracy Leaves Us with Outmoded Tests

Helmet testing varies slightly by geographic region, but the听one big regulatory body听for the entire U.S. is the Consumer Product Safety Commission (which is also recognized in Canada, China, and Japan). The CPSC doesn鈥檛 perform听its own tests. Instead,听helmet makers simply have to keep records of testing performed at听outside labs or their own facilities听to prove their helmets meet the standard.

The process to become CPSC certified听involves tests听that are largely based on ones created in the 1950s by the Snell Memorial Foundation. They involve fitting helmets with weighted head forms and dropping them onto various shaped and flat anvils from different heights (approximately four听and six and a half feet). Helmets are tested at different impact locations, including听the top, front, and sides.听

The problem is,听the Snell tests were designed simply to assess the likelihood of a skull fracture during听linear impacts at certain听low speeds (11 and 14 miles per hour, respectively). At the time, we didn鈥檛听know how big of a role rotational energy played听in traumatic brain injuries, which are far more common than skull fractures. In short, modern bike-helmet testing accounts for only a fraction听of the types of crashes cyclists experience听and none of听the most common injuries that result. When asked by journalists, representatives from helmet companies readily admit that,听but it鈥檚 not exactly a highlight of marketing materials.

The CPSC protocols became mandatory听in 1999 and haven鈥檛 materially changed since. And even though MIPS technology debuted in bike helmets almost a decade ago, and听dozens of other rotational-energy systems have since hit the market, none of the certification standards include听tests to measure听them.听

There are a few newer and more comprehensive tests that do, notably the STAR (Summation of Tests for the Analysis of Risk) system devised at . But those are voluntary. And the regulatory issues likely won鈥檛 resolve soon either. Over the years, I鈥檝e spoken with some helmet companies that are wary of adding a rotational-energy standard to the test, because there are听disagreements over methodology.听

Tests May Not Reflect Real-World Crashes

Even if helmet makers collectively pushed to add a rotational-energy test to the standards, the CPSC faces another hurdle: a federal law that of any new safety rule. It鈥檚 really difficult to do a cost-benefit analysis when you can鈥檛 quantify the benefits, which is the case with rotational-energy protection systems.听

That鈥檚 because, for as common as they are, no two traumatic brain injuries are totally alike. They can result from a variety of causes, includingexplosive blasts, although strongly suggests that 听often a significant role. We also don鈥檛 have a definitive way to measure concussions. They won鈥檛 show up in medical tests like MRIs or CT scans. Rather, it鈥檚 .

Finally, because lab testing reflects only a narrow percentage of real-life crashes, we have little idea about how realistic it听is. Obviously, people crash in all manner of ways and at speeds slower and faster than 11 to 14 miles per hour. But no one鈥檚 ever measured those forces in the field. (There is, however, some , led by the Virginia Tech team. Recent data suggests that crashes often occur听in the velocity range covered by impact tests, but that helmets often sustain damage at the brow line, an area that CPSC tests don鈥檛 target. This suggests听that we don鈥檛 know as much as we need to about how helmets perform where they鈥檙e actually hitting the ground.)听

It鈥檚 clearly unethical to perform听controlled crash tests with听human subjects. Rapid advances in听crash-detection technology, like in some Garmin computers and Specialized鈥檚 ANGI helmet sensor, might pave the way for crowdsourcing data from real-life crashes. But to date, it鈥檚 never been done.听Instead听we use an outdated testing standard that relies on dropping a fake, disembodied head to measure linear impacts that don鈥檛 reflect the range of crash forces cyclists experience听and that have little relevance to the kind of trauma that causes the most common head injury in the first place.

So What Do We Actually Know About Helmet Safety?

Regulatory testing is pass or fail, which means that even if a helmet far exceeds testing standards, companies feel they can鈥檛 highlight relative performances between brands or models. But their circumspection hides that they know a lot that they don鈥檛 say. Helmet makers all do their own lab research. And some brands, like Bell, Giro, and POC, have capabilities that far outstrip what鈥檚 required for certification testing. Bell and Giro鈥檚 fabled Dome facility has been the site of any number of stories and tours for journalists. But concrete examples of the听work听or findings that occur there听are听harder to come by, even on the facility鈥檚 .

Companies don鈥檛 share that info, in part because of the concern about legal consequences like the ones Trek is facing now. If you say your helmet is better than another helmet, you have to be able to prove it, something that鈥檚 very hard to do given听the current framework. And the stakes are high. Concussions are such a focal point of personal-injury suits that there鈥檚 an entire monthly journal鈥鈥攄evoted to the topic.听

All of which is whyhelmet makers will almost certainly continue to be extremely cautious鈥攖o the point of evasion鈥攁bout how they talk about safety. This听makes it hard to know if you should buy a helmet with rotational-energy tech.听There鈥檚 evidence () to suggest that it may help in a crash: all 48 helmets with five-star ratings from the Virginia Tech lab have rotational-energy tech, including six WaveCel models. Only one helmet with rotational-impact protection failed听to get at least four stars. (You also don鈥檛 need to spend a ton to get one; 13 such helmets with five-star ratings cost听$100 or less.)

Obviously, there鈥檚 a lot we don鈥檛 know about helmet safety. And lawsuits, however they pan out, to prompt companies to be more open and transparent about their products. Even without the lawsuit, or others like it, there are plenty听of problems with how things currently work. And maybe the system isn鈥檛 salvageable鈥攎aybe the regulations are too ossified, the interests too entrenched, the disagreements too sharp. Maybe we need to rethink how we talk about helmets and state more boldly that they aren鈥檛 perfect protection听so people don鈥檛 have unrealistic expectations. Maybe we鈥檒l finally find a way to figure out what actually happens to the head during a crash听so we can design helmets for the real world, not the lab.听

Corrections: (04/30/2025) This article has been updated to reflect the fact that the National Advertising Division (NAD) is not directly affiliated with the Better Business Bureau. 国产吃瓜黑料 regrets the error. (04/30/2025) This article has been updated to reflect the fact that Giro's parent company no longer owns a stake in MIPS. 国产吃瓜黑料 regrets the error.
Lead Photo: Chris Fortuna/Cavan

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