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Sheep at Fred Robert's farm are used to make wool for outdoor apparel.
Sheep at Fred Robert's farm are used to make wool for outdoor apparel. (photo: Jordan Brannock/ Farm to Feet)

Your Gear Is Saving American Wool Ranchers

Outdoor apparel manufacturers are helping to revive this once dying industry

Published: 
Sheep at Fred Robert's farm are used to make wool for outdoor apparel.
(photo: Jordan Brannock/ Farm to Feet)

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Fred Roberts鈥檚 sheep lead cold, hard lives. The herd of some 500 Rambouillet-Columbia ewes spend the winter on the prairies of southwestern Wyoming, where the wind can strip the paint off a Ford pickup. In the spring, they walk 300 miles north to their summer range in the mountains near Jackson, which can see snowfall just about any day of the year. 聽

But there鈥檚 an upside to the harsh American West: the sunny, arid climate spurs the 颅animals to produce small-diameter wool 颅fibers that can make a merino-grade garment. 鈥淎merican wool is loftier,鈥 says Rita Samuelson, marketing director of the American Wool Council. 鈥淚t tends to be spongy, due聽to a combination of 颅genetics, 颅nutrition, and environmental conditions.鈥

Fred Roberts raises sheep in southwestern Wyoming.
Fred Roberts raises sheep in southwestern Wyoming. (Jordan Brannock/Farm to Feet )

Recently, outdoor brands have started pay颅ing top dollar to include American wool in their goods, revitalizing what was once a dying industry. uses U.S. wool in its socks, which you can find in nearly 800 stores, including Cabela鈥檚 and REI. So does Bozeman, Montana, apparel maker , which owns a flock of more than 10,000 sheep and controls every stage of its U.S.-based manufacturing process. , a Colorado company, combines wool produced in the Rocky Mountains with synthetics to engineer fabrics that the company says perform better than wool alone. And , which took a PR hit last year when , has revamped its supply chain and is now sourcing American wool for many of its socks.

This is a major change from a decade ago. In 2007, the reported that 71 percent of U.S. wool was exported. Today only half is.聽

The shift has come about for a few reasons. First, U.S. wool used to be sent overseas to factories that made it washable via a process called shrink treating, in which the surface scales on the fibers are removed to prevent felting. But in 2010, a plant opened in South Carolina that can do that work, allowing manufacturers to keep their wool on U.S. soil throughout production. Second, out颅door companies bet on a strong 颅market for domes颅tically produced goods. And third, those brands started paying more for high-grade, American-made wool.聽

Duckworth's Field Master sweater, made from Montana Wool.
Duckworth's Field Master sweater, made from Montana Wool. (Duckworth)

鈥淲hen people first saw us at the Outdoor Retailer trade show in 2013, their initial reaction was, 鈥楴ot another sock company,鈥 鈥 says Dave Petri, vice president of marketing for Farm to Feet. 鈥淏ut when they heard about what we were trying to do with a domestically manufactured product, there was a lot of interest.鈥

Other 颅manufacturers saw an opportunity to聽tout their goods as Ameri颅can made. Consumers responded. Last year,聽for example, Farm to Feet produced more than 320,000 pairs of socks, a 63 percent increase over 2014. And Duckworth doubled its sales from 2014 to 2015.

As demand has grown, ranchers like Roberts have taken steps to breed their sheep to produce even better wool. That, in turn, brings a higher price from performance-颅apparel makers than, say, the coarse wool used in things like carpet and mattress pads. For Roberts and other producers, the new market comes with another key change: they can now point to a brand or product line and rest assured that it contains wool from the sheep they raise.

鈥淪ix years ago, we didn鈥檛 know much about where our wool went. All we knew was that a lot of it was exported to China,鈥 Roberts says. 鈥淣ow, if the quality is high enough, it has a good chance of staying here.鈥

After attending Outdoor Retailer for the past several years as a member of the American Wool Council, a Colorado trade group, Roberts changed his outlook on his family oper颅ation. Previously, he figured he might be the last Roberts to run the third-generation ranch. His son, Kyle, had left for school in Salt Lake City rather than stay and go bankrupt running sheep. But with wool markets looking better than they have in years, there鈥檚 money in it again. Last fall, Kyle returned home to help run the family business.

鈥淏uying and using a domestic product has become a lot more important to people,鈥澛燫oberts says. 鈥淎nd that鈥檚 a huge boon to wool producers. It鈥檚 supply and demand鈥攊f that鈥檚 what they want, that鈥檚 what we鈥檒l deliver.鈥

From 国产吃瓜黑料 Magazine, March 2017
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Lead photo: Jordan Brannock/ Farm to Feet

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