We鈥檝e all been there: you鈥檙e in the backcountry or on a long hike when you yank the zipper on your jacket and鈥攂am!鈥it comes undone, gets stuck, or the whole thing rips off. You鈥檙e forced to ski or hike down with an open jacket flapping behind you. On items like聽sleeping bags, wetsuits, or backpacks, working zippers are essential. We called up Daniel Cates, owner of Technical Equipment Cleaners, an outdoor gear-repair company in Truckee, California, for his tips on how to fix a zipper.
How to Fix a Zipper: Common Malfunctions
1. How to Get a Zipper Unstuck

If your zipper gets stuck, first check if there鈥檚 fabric caught in it. If there is, gently tug the fabric out, and you should be good to go. If not, move on聽to plan B: that can help clean dirty or jammed zippers. Rubbing a graphite pencil or a Q-tip coated in olive oil or Vaseline on the zipper teeth around the jam can also help. Cates says that these lubricants can cause other materials鈥攍ike dirt, hair, or fabric鈥攖o stick to them, so don鈥檛 go crazy when applying.
2. How to Realign a Zipper Slider

If the slider鈥攖he metal or plastic piece that connects the two rows of teeth and brings them together as you zip up鈥攊s out of alignment, grab a pair of needle-nose聽pliers. 鈥淧inch the sides of the slider together around the teeth with the pliers. That鈥檒l help the zipper teeth better align,鈥 Cates says.
If the slider has come off entirely, or even broken in half, and the teeth on both sides are still intact, then you need wire snippers. 鈥淩emove the top spot of the zipper鈥攖hat metal bit at the end of the zipper聽that keeps the slider from running off the tracks鈥攁nd rerun a new slider onto the appropriate side,鈥澛燙ates says. For that, you鈥檒l need to buy a new slider and a new top stop. You can , but Cates cautions that people often order the wrong ones. Over e-mail or the phone, companies like Boulder Mountain Repair can help instruct you on which parts you need and how to put the new pieces on yourself (you鈥檒l probably need to send聽photos of the broken parts). Or聽 makes a handy replacement slider that you can pop in without any additional tools.
3. How to Replace a Zipper Pull

If your zipper pull breaks off but the slider is still attached, you can swap in a paper clip as a temporary fix. Or keep a couple of these sturdy in your pack.
Pro Advice to Fix Your Zipper
How Much to Pay to Replace Your Zipper

If the entire zipper rips out鈥攊ncluding the teeth and fabric around it鈥攁nd has to be replaced, you鈥檒l need to know your way around a sewing machine. There are a lot of for repairing broken zippers if you鈥檙e set on doing it yourself. Or聽take the easier route: send the piece back to the company that made it, if it鈥檚 still under warranty (check the brand鈥檚 repair聽and return聽policies), or to a specialized gear-repair shop. Cates says the average cost for a full zipper repair at a shop should be between $40 and $60.
Don鈥檛 Break It in the First Place

The easiest way to fix a zipper? Avoid breaking it. 鈥淚t鈥檚 almost always user error,鈥 Cates says. 鈥淔orce is the main reason zippers break. Plug in the slider carefully, and zip it up calmly.鈥 He says YKK zippers are usually more reliable than the unbranded variety鈥攌eep that in mind when shopping for gear鈥攂ut he noted that even the best ones will break under a certain amount of force.