One of the few positives of being confined at home is having the time to tackle projects听that have been听on the back burner. With road trips likely to replace flights in the near future, a self-sufficient van or RV is one of as state restrictions lift.听
If you choose a van,听figuring out where to start a build-out can be overwhelming, which may be why you put it off in the first place. We sought the advice of writer and outdoor enthusiast and her partner,听, a , who turned their 2015 Ford Transit into a personal home on wheels in 2019, to give us a comprehensive, step-by-step guide.听
Step 1: Set Your Priorities
Caminas and Hallworth took the full-time vanlife plunge after living out of a stationary van in Nashville for a year. They had looked at a lot of different vehicles听but settled on a , mainly because of the extra space it afforded them.听
鈥淚t took us a whole year to really figure out what we听wanted to buy,鈥 Caminas says. 鈥淲e wanted to feel like we were at home wherever we went. It wasn鈥檛 necessarily about being remote or getting down rough roads.鈥
Building a rig for weekend use is a lot different than living in a van听in full-time. You need to take into consideration everything from how often you want to cook in the vehicle听to whether you need a shower. Each of those seemingly small decisions should inform听the type of vehicle you buy.听
To start, Hallworth recommends asking yourself the following questions:听
- What will you be using the vehicle for?
- What activities will you be primarily doing?
- Do you want to store your gear inside or out?
- Do you really need four-wheel-drive capabilities?
- What length of trips do you plan to take?
- How much water storage do you need?
- Will you be using the vehicle during the winter or in cold climates?
- How much headroom would you need to be听comfortable?
- How do you want your bed positioned, and what size mattress do you need? (A bed will take up the most room. The space needed for it should be considered before adding other amenities.)
- Do you want a full bathroom?
- Will you be working from the road?
Step 2: Determine a Budget
Once you have your priorities settled, the next step is working out a budget. This is extremely subjective and depends on what type of build you鈥檙e going for, but in general, Hallworth says to expect to spend听at least $10,000 for building out a full-time, live-in van. 鈥淚鈥檓 an avid do-it-yourselfer, and I could have probably gotten it down to just below ten grand, but I don鈥檛 think that鈥檚 realistic unless you want to live with no infrastructure in the van,鈥 he says, citing amenities like a heater and kitchen with plumbing.
Material costs alone听run high because van听builds听rely on a lot of RV or boat products, which are more expensive than听traditional home-building materials. 鈥淵ou can get a cheaper oven for your home than you can for a van,鈥 Hallworth says.听
The couple spent $23,878 on the van itself, and the build $13,311. While that might seem like a lot, the pair says that going all out on the build saved them money in the long run. Having comforts听like a full kitchen, for example, allows them to cut other expenses, like dining out. 鈥淵ou鈥檙e going to spend a lot of money on things you don鈥檛 need if you鈥檙e not honest with yourself and what your needs are up front,鈥 Hallworth says.听
He says the heater, which he spent around $1,700 on, was probably the most unexpected expense, but it听has been worth every听penny because of how comfortable it keeps them.听
If your goal is to use your vehicle for shorter weekend trips and you don鈥檛 mind skimping on certain things, you can certainly get your costs much lower. (For instance, 国产吃瓜黑料 staffer Brian Smith built out his 2015 Ram ProMaster for a budget-friendly $4,000.)听Caminas and Hallworth鈥檚 first van, which they lived in temporarily while they completed the process, cost them between $1,500 and $2,000 to build out, thanks to hacks like using a Coleman camp stove for cooking and running extension cords to a friend鈥檚 house for power.听
Step 3: Get the Tools You Need
Working just one day of each听weekend, it took Hallworth four months to complete the build. He notes that with his experience in construction, this was a compressed timeline, so set aside at least six months if you go this route.
Thankfully, you don鈥檛 need that many tools to complete a build. 鈥淚 just finished a , and I did everything with two drills and a jigsaw,鈥 he says.
Here are all the tools you need to get started:
- Drill
- Jigsaw
- Circular saw (While it鈥檚 possible to make all of your cuts with a jigsaw, a circular saw will save time.)
- Pliers/wire cutters听
- Socket set听
- Safety glasses (Hallworth says he got hit in the eye a lot while working in tight spaces.)
- Pencil
- Utility knife
- Impact drill
- Drill
- Tape measure
Hallworth says that while renting tools isn鈥檛 economical in the long run, if you don鈥檛 have a place to store them after the build, you can rent from a store like Home Depot. (A听jigsaw, for example, starts at $17 per day.)听
Step 4: Establish Your Layout
Before starting the actual build, make a sketch of your floor plan. Hallworth and Caminas made cardboard cutouts and placed them in the van to听get an idea of what the space would look like and how much room they鈥檇 have. They also marked certain installations using blue painters鈥 tape.听
One of the main considerations to think about early on, the couple says, is whether you want your bed to fold out or be a permanent fixture. For full-time life on the road, a dedicated bed space might be worth it. If it鈥檚 your vehicle听just for weekending, a foldout bed will probably work just fine.听
Next, Hallworth听made some drawings using the 3D design program , which he recommends because it鈥檚 free and has a simple, intuitive interface. He then built a 鈥渞ough draft鈥 version of the van鈥檚 interior鈥攁 bare-bones iteration without permanent cabinets or fixtures that they lived in for a month before starting on the final build. This let them听get a feel for living in the van so they could better determine听how they wanted to use the space.听
Step 5: Choose Your Materials
Hallworth recommends using , or those more likely to keep their form without bending or twisting, since everything will shift around constantly during transit and swell or shrink depending on the outside temperature. Wherever possible, the couple used locally sourced domestic birch for its sturdiness-to-weight ratio and lower environmental footprint. Hallworth notes that builds get heavy fast听and recommends using half- or quarter-inch instead of 5/8-inch plywood to save money and weight. He also says a uniform laminate floor that鈥檚 easy to wipe down is far more durable and easy to clean than snap-together flooring.听